OmniCure S2000 Elite Spot UV Curing System

OmniCure® S2000 Elite is a new generation of lamp-based UV spot curing systems designed and developed for the most demanding manufacturing applications. Offering highest reliability and quality for light curing adhesive processes, the OmniCure S2000 Elite redefines UV spot curing with enhanced productivity, precision, and security, while enabling next level control and usability.

The S2000 Elite UV Curing System is equipped with OmniCure’s proprietary Closed-Loop Feedback and Intelli-lamp® technologies to automatically monitor and maintain system optical output for highest process quality. This system features a high-speed mechanical shutter with extremely fast 30 ms response time to ensure a precise dose for any application, every time. Equipped with advanced communication capabilities, manufacturers can effectively manage and monitor the S2000 Elite remotely to meet the changing demands of industry 4.0. The OmniCure S2000 Elite can be calibrated to maintain exposures set in peak irradiance (W/cm2) or optical power (W) when combined with an OmniCure R2000 radiometer.

Original S2000 Compatibility

A wide range of compatibilities between the original S2000 XLA and theOmniCure S2000 and S2000 Elite  S2000 Elite enable existing OmniCure customers to facilitate an upgrade without modifying their processes. Using the same powerful 200-watt UV lamp, with outputs up to 30 W/cm2,  the S2000 Elite offers  identical:

  • Spectral output
  • Optical power (difference is dictated by lamp-to-lamp variations (+-10%))
  • Liquid and high-power fiber light guides
  • Selection of standard and custom optical filters
  • PLC connection (with optional External PLC Adapter)

Designed as a plug and play solution, the S2000 Elite can easily replace the legendary OmniCure S2000 XLA in a production line with little to no effort at all.

The new S2000 Elite can be a direct drop-in replacement for the original S2000 systems with PLC integration through the use of an optional External PLC Adapter. The PLC adaptor converts the S2000 Elite 50-pin expansion port into two DB15 signal ports and one DB9 signal, identical to the ports of the original S2000. Order details are as follows:

 Part Number  Description
 019-00395R  S2000 External PLC adaptor

 

Closed-Loop Feedback

Over time, the output of all mercury lamps decreases, which left uncorrected can have a negative impact on curing efficiency. OmniCure S2000 Elite Closed-Loop Feedback technology includes an internal optical sensor to monitor lamp output in real time and adjust the iris to automatically maintain the irradiance level to within +/- 5% of the set point, ensuring repeatable and measurable doses of curing energy for increased yields and quality. OmniCure S2000 Elite Closed Loop Feedback

The S2000 Elite features an on-screen indicator, a light ring and an audible alarm that indicate when the lamp can no longer generate the set irradiance level. These warning signals eliminate the need to frequently check the irradiance level while also prolonging lamp lifetime.

Calibration with the OmniCure R2000 Radiometer offers real time display of irradiance on the S2000 Elite.

  • The only system that can be calibrated in real time for NIST accuracy
  • Ideal for automated or semi-automated environments
  • Often imitated, never duplicated
  • Excelitas proprietary technology

OmniCure S2000 Elite Web UIWeb UI – Remote Control

Remote control, management and monitoring of single or multiple systems is available from almost any device through the WEB UI, expanding all of the options and features available from the system touchscreen to a larger laptop or tablet screen. The WEB UI enables the ability to run exposures, build and manage curing profiles, review and download system logs as well as download and push software updates to multiple units from the comfort of your office. Advanced control for troubleshooting is also available through the command line interface.

LCD Screen and Touch Screen UI

A new 4.3” LCD touch screen display provides easy access to all system functionality. The intuitive and easy to use UI makes it simple to access and navigate through system information settings and run screens.

S2000 Elite LCD Screen and Touch Screen UI

 

StepCure®  2.0 with PLC Control Capability

The OmniCure S2000 Elite was designed with automation in mind. The built-in StepCure 2.0 software allows users to upload a customized multi-phase cure profile directly to the system, offering users greater cure control.

By providing integrated PLC controller functionality and offering up to 7 programmable PLC output channels through the ladder-logic based

StepCure program, the OmniCure S2000 Elite helps to simplify and lower the cost of automating assembly lines.

30ms Precision Shutter

The lightning fast 30 ms shutter delivers a precise dosage to every single

OmniCure S2000 Elite StepCure

exposure for the most repeatable cure. With StepCure, the shutter enables precise exposures as low as 100 ms with minimal ramp-up and ramp-down times.

Calibration and Radiometry

Radiometry is an essential consideration for any repeatable curing process. Combine the OmniCure S2000 Elite with an OmniCure R2000 radiometer to measure and calibrate the light output, allowing cure profiles to be set in absolute peak irradiance (W/cm2) or optical power (W). The OmniCure R2000 radiometer requires calibration every 12 months (NIST traceable) and can be used to set the output of multiple S2000 Elite systems at the identical irradiance level.

S2000 NFC Communication

Intelli-Tap NFC Communication

Intelli-TapTM Near-field Communication (NFC) enabled keycards enable users to reach the next level in process control. Two Intelli-Tap keycards are available, – Admin and Supervisor, each with their own set of functionalities to cater to specific process requirements. Order details are as follows:

Part Number Description
 019-00406R  S2000 Elite Intelli-Tap Supervisor NFC card
 019-00407R  S2000 Elite Intelli-Tap Admin NFC card

OmniCure S2000 Elite Lamps and Filters
Field Replaceable Lamp and Filter

Ideal for academic, development or laboratory applications, the OmniCure S2000 Elite can quickly be user reconfigured with a different optical band pass filter or lamp type. The system automatically detects the new configuration and adjusts operating parameters depending on the components installed. Choose from seven different optical band pass filters and two lamp types:

 Part Number  Description
 012-68000R  S2000 Elite Lamp Module
 012-69000R  S2000 Elite Lamp Module – Surface Cure
 019-00387R  S2000 Elite Filter 400-500 nm
 019-00388R  S2000 Elite Filter 365 nm
 019-00389R  S2000 Elite Filter 320-390 nm
 019-00390R  S2000 Elite Filter 250-450 nm
 019-00391R  S2000 Elite Filter 320-500 nm
 019-00392R  S2000 Elite Blank Filter
 Technical Specifications
 Electrical  Rated Input Voltage  100-240VAC, 50/60Hz
 Current  3.5A Max at 120VAC
2.0A Max at 240VAC
 Optical  Light Source  High Pressure 200-Watt Mercury Vapor Short Arc
 Lifetime  2000 Hours (guaranteed). 3500-4000 Hours typical
 Optical Performance  Up to 30W/cm2
 Physical  Size (H x W x D)  268 x 139 x 289 mm (10.54 x 5.45 x 11.38 in)
 Size with External PLC Adapter (H x W x D)  268 x 139 x 358 mm (10.54 x 5.45 x 14.10 in)
 Weight  3KG (6.61lbs)
 Rated Operating Temperature Warranty  15°C to 40°C
 Warranty  System  1 Year
 Lamp  2000 Hours

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